Печь для отжига L 9/11 BO

термическаядля очисткидля обогрева

Краткое описание
Печи для озоления оснащены пассивной системой безопасности и интегрированной системой нейтрализации отработанных газов (посткомбусти́я).

Описание (англ.)
The ashing furnaces L ../11 BO are specially designed for processes in which organic substances have to be evaporated from the charge, e. g. during debinding of small ceramic products after additive manufacturing. Other processes for which this furnace series is designed are, for example, ashing of (food) samples, thermal cleaning of injection molding tools or loss on ignition determination. The ashing furnaces therefore have a passive safety system and integrated exhaust gas post combustion. An exhaust gas fan extracts the exhaust gases from the furnace and simultaneously supplies fresh air to the furnace atmosphere so that sufficient oxygen is always available for the process. The incoming air is guided behind the furnace heating and preheated to ensure good temperature uniformity. Exhaust gases are directly led from the furnace chamber to the integrated post combustion system, where they are burned and catalytically cleaned. After the debinding/ashing process (up to max. 600 °C), a sintering process up to max. 1100 °C can be performed.

Standard Equipment

• Tmax 600 °C for the incineration process
• Tmax 1100 °C for the subsequent process
• Three-side heating (both sides and bottom)
• Ceramic heating plates with embedded heating wire
• Dual shell ventilated housing made of textured stainless steel sheets for low surface temperature and high stability
• Exclusive use of insulation materials without categorization according to EC Regulation No. 1272/2008 (CLP). This explicitly means that alumino silicate wool, also known as “refractory ceramic fiber” (RCF), which is classified and possibly carcinogenic, is not used.
• Steel collecting pan protects the bottom insulation
• Spring-assisted closing of the furnace door (flap door) with mechanical locking against unintentional opening
• Thermal/catalytic post combustion, integrated in the exhaust channel, up to 600 °C in function
• Temperature control of post combustion can be set up to 850 °C
• Monitored exhaust air
• Inlet-air preheated through the bottom heating plate
• Over-temperature limiter with adjustable cutout temperature as temperature limiter to protect the furnace and load
• Controller with touch operation C550 (10 programs with each 20 segments)
• Defined application within the constraints of the operating instructions
• NTLog Basic for Nabertherm controller: recording of process data with USB-flash drive

Additional Equipment

• Process control and documentation via VCD software package for monitoring, documentation and control

Specifications (table)
Model | Tmax (°C) | Inner dimensions (W x D x H mm) | Volume (l) | Outer dimensions (W x D x H mm) | Max. loading weight of organic substances (g) | Max. evaporation rate of organic substances (g/min) | Connected load (kW) | Electrical connection | Weight (kg)
L 9/11 BO | 1100 | 230 x 240 x 170 | 9 l | 415 x 575 x 750 | 75 g | 1.0 g/min | 7.0 kW | 3-phase | 60 kg
L 24/11 BO | 1100 | 280 x 340 x 250 | 24 l | 490 x 675 x 800 | 150 g | 2.0 g/min | 9.0 kW | 3-phase | 90 kg
L 40/11 BO | 1100 | 320 x 490 x 250 | 40 l | 530 x 825 x 800 | 200 g | 2.1 g/min | 11.7 kW | 3-phase | 110 kg

^{Примечания:} 1) Recommended working temperature for processes with longer dwell times is 1000 °C. 2) External dimensions vary when furnace is equipped with additional equipment. Dimensions on request. 3) Including exhaust tube (Ø 80 mm). 4) The connected load refers to the standard furnace and may increase for a furnace with additional equipment. For furnaces with connection options for multi-range voltages, the connected load applies to the highest permissible connected voltage.

Caractéristiques / spécifications techniques

• Предназначение: процессы озоления/деба́йдинга, озоление проб, термическая очистка литьевых форм, определение потерь при прокаливании
• Два режима Tmax: 600 °C для процесса озоления и до 1100 °C для последующей термообработки/спекания
• Обогрев: с трёх сторон (левая, правая, дно); керамические нагревательные плиты с встраиваемой нагревательной жилой
• Подача воздуха: вентилятор вытяжки одновременно обеспечивает приток свежего воздуха; приточный воздух подогревается за нагревателями для равномерности температуры
• Очистка ОГ: интегрированная система посткомбусти́и с термо-/каталитическим обезвреживанием газов
• Контроль и безопасность: мониторинг вытяжного воздуха, ограничитель превышения температуры, контроллер с сенсорным управлением C550 (10 программ по 20 сегментов)
• Материалы изоляции: используются изоляционные материалы без классификации по Регламенту ЕС №1272/2008 (CLP) — без RCF
• Защита пола печи: стальная сборная ванна
• Доступное дополнительное оборудование: системы управления и документации (VCD), различные варианты воздуховодов и резервуаров, подовые плиты и сливные ванны, загрузочные рамы, перчатки/щипцы и пр.
• Типичные модели и основные параметры: L 9/11 BO (9 л), L 24/11 BO (24 л), L 40/11 BO (40 л); см. таблицу спецификаций выше для нагрузок, мощностей и размеров